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  • iPOS4808 BX-CAT 11-50V 8A 400W EtherCAT

  • iPOS4808 BX-CAT 11-50V 8A 400W EtherCAT Image
  • Intelligent, compact and freely programmable motor controller
    For brushless, DC brush and step motors
    Motor supply / logic supply: 11 – 50 VDC / 12 – 36 VDC
    Output current: 8 A continuous; 20 A peak current
    Communication via RS232 or EtherCAT
    STO inputs with safety integrity level SIL3/Cat3/PLe
    Closed-frame design with retractable connectors
    Size (L x W x H): 88.5 x 77 x 16.4 mm

  • Product Details Datasheets Documentation/Software Connection Diagrams Contact Us

  • Programmable and flexible drive controller with integrated output stage, MotionChip ™ controller, I / O signals, EtherCAT interface, STO safety function, and comprehensive support for motor technologies and encoder interfaces. The BX module offers an ideal solution for various applications with critical room conditions.
    Electrical characteristics:
          Motor supply / logic supply: 11 – 50 VDC / 12 – 36 VDC
          Output current: 8 A continuous, 20 A peak current
    Motor types:
          Brushless DC motors (BLDC, PMSM motors)
          Brushed DC motors (DC motors)
          Stepper motors (2- or 3-phase)
          Voice coil actuators
          Linear motors
    Feedback options:
          1st Feedback:
                Incremental encoder
                SinCos 1Vpp
                Digital Hall-sensors
                Analog Hall-sensors
          2nd Feedback:
                Incremental encoder
                SSI / BiSS-C
                EnDat 2.2
    Control:
          Via EtherCAT fieldbus, pulse and direction or analog/digital inputs
          Autonomous execution of complex motion sequences stored in the nonvolatile memory of the drive.
    Communication:
          RS232 - up to 115 Kbit/s
          EtherCAT - supports the following protocols with cycle times up to 2 kHz (500 µs):
                CANopen over EtherCAT (CoE)
                File over EtherCAT (FoE) enables the transfer of setup data and firmware updates.
                Ethernet over EtherCAT (EoE), EasyMotion Studio enables communication with the iPOS controller via Technosoft own protocol.
    Digital and analog inputs/outputs:
          6 digital inputs: 5-36 V, NPN or PNP configurable
          5 digital outputs: 5-36 V, 0.5 A, NPN Open-Collector
          2 analog input: 12 bit, 0-5 V
          Possibility to use a digital output for controlling an external motor/holding brake
          Integrated brake chopper function for controlling an external braking resistor
    Safety:
          Protection against over-current, over-temperature, under-voltage and over-voltage, I2t and following error.
          STO - Safe Torque Off with safety integrity level SIL 3, category 3, PLe.
    Control features:
          Sinusoidal commutation with field-oriented control (FOC) via encoder, Hall sensors or sensorless.
          Fast and accurate control loop structure with customizable sampling rate and PWM frequency up to 100KHz
          Outstanding resonance and vibration suppression through the flexible, simultaneous use of 10 BiQuad filters.
          Gain scheduling for dynamic adjustment of the PID controller parameters for optimal positioning performance.
          Dual loop with simultaneous evaluation of two different feedback sensors to compensate for gear backlash and mechanical elasticities.
          Closed-loop with sinusoidal commutation and field-oriented control (FOC) when encoder available.
          Open loop with up to 512 microsteps per full step, step loss detection and automatic position compensation when encoder available on the load.
    Operating modes:
          Position, speed and torque control
          Path generator with trapezoidal and sinusoidal ramps
          Profile Position Mode, Velocity Mode, Homing Mode
          Interpolated position with linear (PT) and cubic splines (PVT)
          Cyclic Synchronous Position (CSP), Velocity (CSV), Torque (CST)
          Electronic gears (EGEAR) and cams (ECAM)
          Motion contouring via position, speed, torque or voltage
          Analogue external reference, pulse and direction
    EasyMotion Studio-Software:
        Graphic programming interface with many functions and wizards for simple commissioning, configuration and local programming of complex sequence programs in single-axis or multi-axis systems.
          Enables the selection of motor type, encoder interface and control structure as well as the setting of protection and controller parameters.
          Automatic determination of the PID controller parameters (autotuning).
          Extended analysis and optimization tools integrated using the control panels, loggers and scope functionalities.
    Technosoft Motion Language (TML) programming language: Using the TML language, different operating modes, movement profiles, reference runs or the control of complex sequence programs can be graphically programmed and executed autonomously. The drive controllers can process analog and digital I / O signals, perform arithmetic and logical operations, and also exchange data and commands between the axes. Single-axis and multi-axis stand-alone applications can be easily implemented with self-created sequence programs, even without the use of a complex CANopen or EtherCAT master controller.
    MotionChip ™ technology: The main core of all Technosoft servo controllers is the MotionChip ™ - an intelligent, freely programmable motion controller specially designed for complex motion control tasks. The MotionChip ™ offers the possibility to use the powerful digital signal processors (DSP) from Texas Instruments as an independent, intelligent unit. As a result, many tasks of a complex master control are solved directly by the MotionChip ™, so that the global function of a machine is relieved and the management of a master application can be optimized. All-important control functions of a controller such as a multitude of operating modes, PLC properties, protection and safety functions as well as support for the different interface and motor technologies are accommodated on the MotionChip ™, thus enabling flexible use in a wide variety of drive systems.

  • Product details

  • Product features

  • Supply Voltage:
  • 12 V,24 V,36 V,48 V
  • Output Current - Nominal:
  • 8 A
  • Continuous/Peak Current:
  • 8/20 A
  • Communication:
  • RS-232,EtherCAT
  • Controlled Motors:
  • DC Brushless,DC Brushed,Linear,Stepper,Voice Coil
  • Sensors:
  • Incremental,1Vpp Sin/Cos,SSI,BISS-C,EnDat 2.2,Digital Halls,Analog Halls,Tacho,Sensorless
  • Motion Control:
  • Control Functions (Position-Speed-Torque),Electronic Gearing,Electronic Camming
  • Digital Inputs:
  • 6
  • Digital Outputs:
  • 5
  • Analog Inputs:
  • 2
  • Datasheets

  • Card Front
    iPOS4808 BX-CAT-STO
    Datasheet
    Card Front
    iPOS4808 BX-CAT
    Datasheet
    Card Front
    iPOS4808 BX-CAT(-STO)
    Cable set
  • Documentation/Software

  • Card Front
    iPOS4808 BX-CAT-STO
    User manual
  •  EasyMotion Studio Demo
     CoE Programming Manual
     ESI file (.XML) for EtherCAT
  • Connection Diagrams

  • Card Front
    iPO4808 BX-CAT-STO
    Connection diagram
    Card Front
    iPO4808 BX-CAT
    Connection diagram
  • Ordering information

  • P027.214.E221 – iPOS4808 BX-CAT, 48 V, 8 A, closed frame, EtherCAT
    P027.314.E221 – iPOS4808 BX-CAT-STO, 48V 8A, cl.frame, Enc, EtherCAT, STO
    P027.214.E721 – iPOS4808 BX-CAT, 48V 8A, Linear Halls, EtherCAT
    P027.214.E221.C01 – iPOS4808 BX-CAT, DIN mount, 48V 8A, cl.frame, Enc, EtherCAT
    P027.040.C219 – Complete cable set 100 cm, encoder differential
    P027.040.C218 – Complete cable set 100 cm, encoder single-ended
    P027.040.C289 – Housing & crimp pins set
    P034.001.E002 – EasyMotion Studio (software)
  • Contact Us

    • Your Name (required)

      Your Email (required)

      Inquiry Product Name

      Your Message

    • iPOS4808 BX-CAT 11-50V 8A 400W EtherCAT

    • iPOS4808 BX-CAT 11-50V 8A 400W EtherCAT Image
    • Programmable and flexible drive controller with integrated output stage, MotionChip ™ controller, I / O signals, EtherCAT interface, STO safety function, and comprehensive support for motor technologies and encoder interfaces. The BX module offers an ideal solution for various applications with critical room conditions.
      Electrical characteristics:
            Motor supply / logic supply: 11 – 50 VDC / 12 – 36 VDC
            Output current: 8 A continuous, 20 A peak current
      Motor types:
            Brushless DC motors (BLDC, PMSM motors)
            Brushed DC motors (DC motors)
            Stepper motors (2- or 3-phase)
            Voice coil actuators
            Linear motors
      Feedback options:
            1st Feedback:
                  Incremental encoder
                  SinCos 1Vpp
                  Digital Hall-sensors
                  Analog Hall-sensors
            2nd Feedback:
                  Incremental encoder
                  SSI / BiSS-C
                  EnDat 2.2
      Control:
            Via EtherCAT fieldbus, pulse and direction or analog/digital inputs
            Autonomous execution of complex motion sequences stored in the nonvolatile memory of the drive.
      Communication:
            RS232 - up to 115 Kbit/s
            EtherCAT - supports the following protocols with cycle times up to 2 kHz (500 µs):
                  CANopen over EtherCAT (CoE)
                  File over EtherCAT (FoE) enables the transfer of setup data and firmware updates.
                  Ethernet over EtherCAT (EoE), EasyMotion Studio enables communication with the iPOS controller via Technosoft own protocol.
      Digital and analog inputs/outputs:
            6 digital inputs: 5-36 V, NPN or PNP configurable
            5 digital outputs: 5-36 V, 0.5 A, NPN Open-Collector
            2 analog input: 12 bit, 0-5 V
            Possibility to use a digital output for controlling an external motor/holding brake
            Integrated brake chopper function for controlling an external braking resistor
      Safety:
            Protection against over-current, over-temperature, under-voltage and over-voltage, I2t and following error.
            STO - Safe Torque Off with safety integrity level SIL 3, category 3, PLe.
      Control features:
            Sinusoidal commutation with field-oriented control (FOC) via encoder, Hall sensors or sensorless.
            Fast and accurate control loop structure with customizable sampling rate and PWM frequency up to 100KHz
            Outstanding resonance and vibration suppression through the flexible, simultaneous use of 10 BiQuad filters.
            Gain scheduling for dynamic adjustment of the PID controller parameters for optimal positioning performance.
            Dual loop with simultaneous evaluation of two different feedback sensors to compensate for gear backlash and mechanical elasticities.
            Closed-loop with sinusoidal commutation and field-oriented control (FOC) when encoder available.
            Open loop with up to 512 microsteps per full step, step loss detection and automatic position compensation when encoder available on the load.
      Operating modes:
            Position, speed and torque control
            Path generator with trapezoidal and sinusoidal ramps
            Profile Position Mode, Velocity Mode, Homing Mode
            Interpolated position with linear (PT) and cubic splines (PVT)
            Cyclic Synchronous Position (CSP), Velocity (CSV), Torque (CST)
            Electronic gears (EGEAR) and cams (ECAM)
            Motion contouring via position, speed, torque or voltage
            Analogue external reference, pulse and direction
      EasyMotion Studio-Software:
          Graphic programming interface with many functions and wizards for simple commissioning, configuration and local programming of complex sequence programs in single-axis or multi-axis systems.
            Enables the selection of motor type, encoder interface and control structure as well as the setting of protection and controller parameters.
            Automatic determination of the PID controller parameters (autotuning).
            Extended analysis and optimization tools integrated using the control panels, loggers and scope functionalities.
      Technosoft Motion Language (TML) programming language: Using the TML language, different operating modes, movement profiles, reference runs or the control of complex sequence programs can be graphically programmed and executed autonomously. The drive controllers can process analog and digital I / O signals, perform arithmetic and logical operations, and also exchange data and commands between the axes. Single-axis and multi-axis stand-alone applications can be easily implemented with self-created sequence programs, even without the use of a complex CANopen or EtherCAT master controller.
      MotionChip ™ technology: The main core of all Technosoft servo controllers is the MotionChip ™ - an intelligent, freely programmable motion controller specially designed for complex motion control tasks. The MotionChip ™ offers the possibility to use the powerful digital signal processors (DSP) from Texas Instruments as an independent, intelligent unit. As a result, many tasks of a complex master control are solved directly by the MotionChip ™, so that the global function of a machine is relieved and the management of a master application can be optimized. All-important control functions of a controller such as a multitude of operating modes, PLC properties, protection and safety functions as well as support for the different interface and motor technologies are accommodated on the MotionChip ™, thus enabling flexible use in a wide variety of drive systems.

    • Intelligent, compact and freely programmable motor controller
      For brushless, DC brush and step motors
      Motor supply / logic supply: 11 – 50 VDC / 12 – 36 VDC
      Output current: 8 A continuous; 20 A peak current
      Communication via RS232 or EtherCAT
      STO inputs with safety integrity level SIL3/Cat3/PLe
      Closed-frame design with retractable connectors
      Size (L x W x H): 88.5 x 77 x 16.4 mm

    • Product Details Datasheets Documentation/Software Connection Diagrams Contact Us

    • Product Features

    • Product Details

    • Analog Inputs:
    • 2
    • Supply Voltage:
    • 12 V,24 V,36 V,48 V
    • Communication:
    • RS-232,EtherCAT
    • Controlled Motors:
    • DC Brushless,DC Brushed,Linear,Stepper,Voice Coil
    • Digital Inputs:
    • 6
    • 5
    • Digital Outputs:
    • Control Functions (Position-Speed-Torque),Electronic Gearing,Electronic Camming
    • Motion Control:
    • 8 A
    • Output Current - Nominal:
    • Incremental,1Vpp Sin/Cos,SSI,BISS-C,EnDat 2.2,Digital Halls,Analog Halls,Tacho,Sensorless
    • Sensors:
    • 8/20 A
    • Continuous/Peak Current:
    • Data Sheets

    • Card Front
      iPOS4808 BX-CAT-STO
      Datasheet
      Card Front
      iPOS4808 BX-CAT
      Datasheet
      Card Front
      iPOS4808 BX-CAT(-STO)
      Cable set
    • Doc. / Software

    • Card Front
      iPOS4808 BX-CAT-STO
      User manual
    •  EasyMotion Studio Demo
       CoE Programming Manual
       ESI file (.XML) for EtherCAT
    • Connections diagrams

    • Card Front
      iPO4808 BX-CAT-STO
      Connection diagram
      Card Front
      iPO4808 BX-CAT
      Connection diagram
    • Ordering Information

    • P027.214.E221 – iPOS4808 BX-CAT, 48 V, 8 A, closed frame, EtherCAT
      P027.314.E221 – iPOS4808 BX-CAT-STO, 48V 8A, cl.frame, Enc, EtherCAT, STO
      P027.214.E721 – iPOS4808 BX-CAT, 48V 8A, Linear Halls, EtherCAT
      P027.214.E221.C01 – iPOS4808 BX-CAT, DIN mount, 48V 8A, cl.frame, Enc, EtherCAT
      P027.040.C219 – Complete cable set 100 cm, encoder differential
      P027.040.C218 – Complete cable set 100 cm, encoder single-ended
      P027.040.C289 – Housing & crimp pins set
      P034.001.E002 – EasyMotion Studio (software)
    • Contact Us

      • Your Name (required)

        Your Email (required)

        Inquiry Product Name

        Your Message